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Product details
【Composition of the workstation
Six axis robot;
Polishing machine system: including force controlled dual axis sanding belt machine, force controlled single axis sanding belt machine+force controlled single wheel polishing machine, and fixed single wheel polishing machine.
Intelligent control system;
[Equipment Performance Characteristics]
The robot adopts an IRC5 controller, with a touch screen and joystick teaching device, making operation simple and convenient;
The robot has a range of motion of 2.2 meters and can carry a weight of 150kg on the wrist. It has a flexible mechanism and can travel any curve in the plane or space;
The polishing and grinding robot system is an automated polishing and grinding system with robots as the core. During the polishing and grinding process, the system automatically compensates for the slight changes in abrasive consumption through parameterization to ensure consistency in polishing and grinding.
The polishing machine is specifically designed for surface and pipe treatment of metal products such as steel, aluminum, and copper, producing various precision snowflake patterns, wire drawing patterns, wave patterns, matte surfaces, mirror surfaces, etc. It can quickly repair deep scratches and minor scratches, and quickly polish and polish.
On a fixed polishing machine, abrasives such as nylon wheels, hemp wheels, cloth wheels, and wind wheels can be installed; Abrasives such as sand belts, nylon wheels, hemp wheels, and Chiba wheels can be installed on the force controlled sand belt machine. According to the needs of the product process, different abrasives are selected on the workstation for polishing and grinding to achieve customer satisfaction.
Artificial sink wire drawing requires 5 people, while robot polishing only requires 1 person, which can save 4 people, reduce equipment occupation area, minimize logistics time between each process and secondary collision during logistics turnover, improve efficiency, ensure product stability, and reduce personnel labor intensity.
systems software:
Complex products require highly accurate material sanding applications, making programming particularly difficult and time-consuming Lixunda robots can provide practical offline programming solutions to meet any specific requirements of customers Based on the development of the most advanced offline programming system and flexible precision polishing dedicated system, we provide the most advanced offline programming system. Offline programming software
System functions:
a.Completely deburring, sanding, drawing, and polishing work based on the appearance;
b.The data input module uses popular application software in the market, such as CAD computer-aided design models, 3D scanners, standard tools such as CMM and CNC, enable fully robotic automated flexible precision polishing of workpieces;
c.Path order selection, automatically establish robot walking path
d.Automatically record the operator's experience process and generate a path automatically
e.Unique calibration method used to compensate for deviations between the model and actual work of the workpiece
f.Surface treatment and engineering height simulation, including periodic evaluation before processing;
System advantages:
aDue to significantly reducing downtime and waiting time, cost savings have been achieved;
bCost savings due to extremely short robot programming time;
cMake difficult teaching procedures easier;
dNo need to write a single robot program;
integration servicesThe technical team of Lixunda Robotics has excellent domestic robot application system engineers, excellent robot software development engineers, excellent system design engineers, and excellent robot training engineers. By leveraging the company's advantageous partners, we provide customers with a complete set of project engineering services. include:
aProvide pre project consultation, scheme planning, technical exchange, equipment finalization, process development, production organization, fixture design, and computer programming system supply services
bProvide continuous after-sales services such as maintenance guidance, fixture design for new product development, computer programming, etc;
cProvide a series of services required for mass production of products, including consumables selection, consumables supply, spare parts supply, process parameters, production efficiency, etc;
dProvide centralized or on-site training, assessment, and even on-site operation of robot system technicians for the buyer's technical personnel.
In summary, the service goal of Lixunda Robot System is comprehensive, full-featured, and a completely turnkey project that can be trusted.
Complex products require highly accurate material sanding applications, making programming particularly difficult and time-consuming Lixunda robots can provide practical offline programming solutions to meet any specific requirements of customers Based on the development of the most advanced offline programming system and flexible precision polishing dedicated system, we provide the most advanced offline programming system. Offline programming software
a.Completely deburring, sanding, drawing, and polishing work based on the appearance;
b.The data input module uses popular application software in the market, such as CAD computer-aided design models, 3D scanners, standard tools such as CMM and CNC, enable fully robotic automated flexible precision polishing of workpieces;
c.Path order selection, automatically establish robot walking path
d.Automatically record the operator's experience process and generate a path automatically
e.Unique calibration method used to compensate for deviations between the model and actual work of the workpiece
f.Surface treatment and engineering height simulation, including periodic evaluation before processing;
System advantages:
aDue to significantly reducing downtime and waiting time, cost savings have been achieved;
bCost savings due to extremely short robot programming time;
cMake difficult teaching procedures easier;
dNo need to write a single robot program;
integration servicesThe technical team of Lixunda Robotics has excellent domestic robot application system engineers, excellent robot software development engineers, excellent system design engineers, and excellent robot training engineers. By leveraging the company's advantageous partners, we provide customers with a complete set of project engineering services. include:
aProvide pre project consultation, scheme planning, technical exchange, equipment finalization, process development, production organization, fixture design, and computer programming system supply services
bProvide continuous after-sales services such as maintenance guidance, fixture design for new product development, computer programming, etc;
cProvide a series of services required for mass production of products, including consumables selection, consumables supply, spare parts supply, process parameters, production efficiency, etc;
dProvide centralized or on-site training, assessment, and even on-site operation of robot system technicians for the buyer's technical personnel.
In summary, the service goal of Lixunda Robot System is comprehensive, full-featured, and a completely turnkey project that can be trusted.
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